Friday, 04 January 2019 13:01

Course information at a glance 2019

 Important note: If this table and the calendar on the right interferes with each other, press Control+minus repeatedly to reduce the font size, until you can see well enough.

 
 

COURSE SCHEDULE : 2019

 

 

 

Course code

Course description

Duration Days

Dates

Cost

 

Excl VAT

 

C101

Asset Management for Artisans

2 days

1st course: 28 - 29 January

R 5 929

 

2nd course: 18 - 19 February

 

3rd course: 18 - 19 March

 

4th course: 15 - 16 April

 

5th course: 20 - 21 May

 

6th course: 24 - 25 June

 

7th course: 22 - 23 July

 

8th course: 5 - 6 August

 

9th course: 25 - 26 September

 

10th course: 28 - 29 October

 

11th course: 13 - 14 November

 

C201

Asset Management for Maintenance Supervisors

5 days

1st course: 14 - 18 January

R 14 825

 

2nd course: 11 - 15 February

 

3rd course: 11 - 15 March

 

4th course: 8 - 12 April

 

5th course: 13 - 17 May

 
6th course: 10 - 14 June
7th course: 8 - 12 July
8th course: 19 - 23 August
9th course: 9 - 13 September
10th course: 7 - 11 October

11th course: 25 - 29 November

 

C301

Maintenance Planning

5 days

1st course: 21 - 25 January

R 14 825

 

2nd course: 18 - 22 February

 

3rd course: 25 - 29 March

 

4th course: 13 - 17 May

 

5th course: 3 - 7 June

 

6th course: 1 - 5 July

 
7th course:12 - 16 August
8th course:16 - 20 September
9th course:14 - 18 October
10th course:11 - 15 November

11th course: 9 - 13 December

 

C302

Advanced Maintenance Planning

5 days

1st course: 11 - 15 February

R 15 685

 

2nd course: 8 - 12 April

 

3rd course: 20 - 24 May

 

4th course: 29 July - 2 August

 

5th course: 21 - 25 October

 

6th course: 2 - 6 December

 

C501

Maintenance Shutdown and Project Management

(Please see footnote for computer requirement)

5 days

1st course: 4 - 8 February

R 15 239

 

2nd course: 11 - 15 March

 

3rd course: 13 - 17 May

 
4th course: 22 - 26 July
5th course:26 - 30 August

6th course: 30 September - 4 October

 

7th course: 18 - 22 November

 

8th course: 9 - 13 December

 

C702

Reliability Engineering in Asset Management

(Please see footnote for computer requirement)

5 days

1st course: 25 February - 1 March

R 16 195

 

2nd course: 10 - 14 June

 

3rd course: 14 - 18 October

 

C901

Maintenance Practice for Asset Management Engineers
(Please see footnote for computer requirement)

5 days

1st course: 28 January - 1 February

R 15 425

 

2nd course: 1 - 5 April

 

3rd course: 1 - 5 July

 
4th course: 2 - 6 September

5th course: 28 October - 1 November

 

C902

Leadership in Asset Management

5 days

1st course: 28 January - 1 February

R 15 425

 

2nd course: 4 - 8 March

 

3rd course: 1 - 5 April

 

4th course: 27 - 31 May

 
5th course:15 - 19 July
6th course:26 - 30 August
7th course:14 - 18 October

8th course: 25 - 29 November

 

C903

RCM Facilitation and Analysis
(Please see footnote for computer requirement)

5 days

1st course: 25 February - 1 March

R 15 425

 

2nd course: 1 - 5 April

 

3rd course: 3 - 7 June

 
4th course:12 - 16 August

5th course: 7 - 11 October

 

6th course: 4 - 8 November

 

7th course: 2 - 6 December

 

C904

RCM ProAktiv, Advanced Reliability Centred Maintenance

(Please see footnote for computer requirement)

Please note that this course has a pre-requirement. Students
must already have done both C702 and C903 before
enrolling for this course.

This is to ensure that participants will adequately cope with the
course content. Exceptions to this rule is possible, but will have
to be suitably motivated.

This course thus builds on the foundation already established in
our C702 and C903 courses. Apart from shortly revisiting the
Reliability and RCM foundations, the student should be in a
position to quickly grasp and use the advanced concepts as
taught in this course.

5 days

 

R 15 425

 

 
 

1st course: 28 January - 1 February

2nd course: 27 - 31 May

 3rd course: 2 - 6 September
 
 
 

S801

Reliability Centred Maintenance
(Please see footnote for computer requirement)

3 days

1st course: 25 - 27 February

R 9 495

 

2nd course: 1 - 3 April

 

3rd course: 3 - 5 June

 

4th course: 12 - 14 August

 
5th course:7 - 9 October

6th course: 4 - 6 November

 

7th course: 2 - 4 December

 

S802

Asset Management for Executives

3 days

1st course: 25 - 27 March

R 9 495

 

2nd course: 20 - 22 May

 

3rd course: 29 - 31 July

 

4th course: 16 - 18 September

 

S803

Root Cause Failure Analysis

5 days

1st course: 21 - 25 January

R 16 715

 

2nd course: 4 - 8 March

 

3rd course: 27 - 31 May

 
4th course:10 - 14 June

5th course: 19 - 23 August

 

6th course: 21 - 25 October

 

7th course: 2 - 6 December

 

S804

Decision Making in Maintenance
(Please see footnote for computer requirement)

5 days

1st course: 4 - 8 February

R 16 325

 

2nd course: 8 - 12 April

 

3rd course: 24 - 28 June

 
4th course:30 September - 4 October

4th course: 9 - 13  December

 

S805

Maintenance Control

2 days

1st course: 18 - 19 March

R 5 929

 

2nd course: 17 - 18 April

3rd course: 5 - 6 August
4th course: 25 - 26 September

5th course: 4 - 5 November

S808

Asset Management Logistics

3 days

1st course: 30 January - 1 February

R 8 895

 

2nd course: 23 - 25 April

 

3rd course: 18 - 20 June

 

S811

Water Treatment Plant Operation and Maintenance

3 days

1st course: 14 - 16 January

R 10 895

 

2nd course: 25 -27 March

 

3rd course: 23 - 25 April

 

4th course: 18 - 20 June

 

5th course: 8 - 10 July

 

6th course: 25 - 27 September

7th course: 18 - 20 November

 

S812

Road Maintenance

2 days

1st course: 17 - 18 January

R 5 929

 

2nd course: 11 - 12 March

 
3rd course:2 - 3 May

4th course: 24 - 25 June

 

5th course: 11 - 12 July

 

6th course: 25 - 26 September

 

7th course: 21 - 22 October

 

S813

Economical Replacement and Life Cycle Management
(Please see footnote for computer requirement)

5 days

1st course: 18 - 22 February

R 15 225

 

2nd course: 15 - 19 July

 
3rd course:9 - 13 September

3rd course : 28 October - 1 November

 

S820

What is Asset Management and how does it differ from
Maintenance?

2 days

1st course: 15 - 16 April

R 5 929

 

2nd course: 15 - 16 August

 

S821

Understanding ISO 55000

3 days

1st course: 24 - 26 July

R 8 895

 

S822

Implementing ISO 55000

3 days

1st course: 23 - 25 October

R 8 895

 

Diploma in Maintenance Management

For comprehensive information on our choice of 5 diplomas,

R 59 615

 

please visit our website www.terotechnica.com

 

 

Footnote: Students enrolling for these courses, C501, C702, C901, C903, C904, S801, S804 and S813, must be in possession of their own laptop computers. Computers supplied by employers often have safety features installed which prevent students free access to all the programs and functions required for the course.

 
 
 

 

In-house training:

 

 

1.

Please note that considerable savings, both in time and money, can be brought about by having any of the above courses presented in-house.  Attractive discounts are offered.  Please contact us for quotations.  Terms and conditions apply.

 

 

2.

Comprehensive information regarding all diplomas and courses is available on our website www.terotechnica.com

 

 
       
           

Wednesday, 08 November 2017 15:44

Course information at a glance 2018

 Important note: If this table and the calendar on the right interferes with each other, press Control+minus repeatedly to reduce the font size, until you can see well enough.

Pretoria:

Tel 082 855 8016

Vanderbijlpark:

((016)932-1629

7(016)932-2810

+P.O. Box 4627,

     Vanderbijlpark,

     1900

 
 

COURSE SCHEDULE : 2018

 

 

MERSETA accredited: Accreditation no. 17-QA/ACC/0896/13

 

 

Course code

Course description

Duration Days

Dates

CPD Credits

Cost

 

Excl VAT

 

C101

Asset Management for Artisans

2 days

1st course: 22 - 23 March

 

R5,595

 

2nd course: 6 - 7 August

 

3rd course: 29 - 30 October

 

C201

Asset Management for Maintenance Supervisors

5 days

1st course: 15 - 19 January

 

R13,975

 

2nd course: 9 - 13 April

 

3rd course: 9 - 13 July

 

4th course: 20 - 24 August

 

5th course: 8 - 12 October

 

6th course: 26 - 30 November

 

C301

Maintenance Planning

5 days

1st course: 22 - 26 January

 

R13,975

 

2nd course: 12 - 16 March

 

3rd course: 14 - 18 May

 

4th course: 13 - 17 August

 

5th course: 17 - 21 September

 

6th course: 12 - 16 November

 

7th course: 10 - 14 December

 

C301X

Maintenance Planning Fundamentals

3 days

1st course: 22 - 24 January

 

R8,395

 

2nd course: 12 - 14 March

 

3rd course: 14 - 16 May

 

4th course: 13 - 15 August

 

5th course: 17 - 19 September

 

6th course: 12 - 14 November

 

7th course: 10 - 12 December

 

C302

Advanced Maintenance Planning

5 days

1st course: 12 - 16 February

 

R14,395

 

2nd course: 16 - 20 April

 

3rd course: 21 - 25 May

 

4th course: 30 July - 3 August

 

5th course: 15 - 19 October

 

6th course: 3 - 7 December

 

C501

Maintenance Shutdown and Project Management

(Please see footnote for computer requirement)

5 days

1st course: 19 - 23 February

5

R14,395

 

2nd course: 7 - 11 May

 

3rd course: 23 - 27 July

 

4th course: 1 - 5 October

 

5th course: 19 - 23 November

 

6th course: 10 - 14 December

 

C702

Reliability Engineering in Asset Management

(Please see footnote for computer requirement)

5 days

1st course: 16 - 20 April

5

R14,820

 

2nd course: 11 - 15 June

 

3rd course: 15 - 19 October

 

C901

Maintenance Practice for Asset Management Engineers
(Please see footnote for computer requirement)

5 days

1st course: 29 January - 2 February

5

R13,975

 

2nd course: 9 - 13 April

 

3rd course: 2 - 6 July

 

4th course: 3 - 7 September

 

C902

Leadership in Asset Management

5 days

1st course: 9 - 13 April

5

R13,975

 

2nd course: 4 - 8 June

 

3rd course: 16 - 20 July

 

4th course: 27 - 31 August

 

5th course: 26 - 30 November

 

C903

RCM Facilitation and Analysis
(Please see footnote for computer requirement)

5 days

1st course: 26 February - 2 March

5

R13,975

 

2nd course: 16 - 20 April

 

3rd course: 11 - 15 June

 

4th course: 10 - 14 September

 

5th course: 5 - 9 November

 

6th course: 3 - 7 December

 

C904

RCM ProAktiv, Advanced Reliability Centred Maintenance

(Please see footnote for computer requirement)

Please note that this course has a pre-requirement. Students
must already have done both C702 and C903 before
enrolling for this course.

This is to ensure that participants will adequately cope with the
course content. Exceptions to this rule is possible, but will have
to be suitably motivated.

This course thus builds on the foundation already established in
our C702 and C903 courses. Apart from shortly revisiting the
Reliability and RCM foundations, the student should be in a
position to quickly grasp and use the advanced concepts as
taught in this course.

5 days

   

R13,975

 

 

 

1st course: 22 – 26 January

2nd course: 28 May - 1 June

3rd course: 3 - 7 September

 
 
 
 

S801

Reliability Centred Maintenance
(Please see footnote for computer requirement)

3 days

1st course: 26 - 28 February

3

R8,395

 

2nd course: 16 - 18 April

 

3rd course: 11 - 13 June

 

4th course: 10 - 12 September

 

5th course: 5 - 7 November

 

6th course: 3 - 5 December

 

S802

Asset Management for Executives

3 days

1st course: 26 - 28 March

3

R8,395

 

2nd course: 7 - 9 May

 

3rd course: 30 July - 1 August

 

4th course: 19 - 21 September

 

5th course: 12 - 14 November

 

S803

Root Cause Failure Analysis

5 days

1st course: 29 January - 2 February

5

R15,095

 

2nd course: 5 - 9 March

 

3rd course: 4 - 8 June

 

4th course: 13 - 17 August

 

5th course: 22 - 26 October

 

6th course: 10 - 14 December

 

S803X

Root Cause Failure Fundamentals

3 days

1st course: 30 January - 1 February

 

R8,395

 

2nd course: 6 - 8 March

 

3rd course: 2 - 4 May

 

4th course: 5 - 7 June

 

5th course: 14 - 16 August

 

6th course: 23 - 25 October

 

7th course: 11 - 13 December

 

S804

Decision Making in Maintenance
(Please see footnote for computer requirement)

5 days

1st course: 5 - 9 February

2

R14,820

 

2nd course: 18 - 22 June

 

3rd course: 1 - 5 October

 

4th course: 3 - 7  December

 

S805

Maintenance Control

2 days

1st course: 19 - 20 March

2

R5,595

 

2nd course: 20 - 21 August

3rd course: 1 - 2 November

S808

Asset Management Logistics

3 days

1st course: 12 - 14 February

 

R8,395

 

2nd course: 23 - 25 April

 

3rd course: 25 - 27 June

 

4th course: 25 - 27 September

 

S811

Water Treatment Plant Operation and Maintenance

3 days

1st course: 16 - 18 January

 

R9,550

 

2nd course: 28 February - 2 March

 

3rd course: 23 - 25 April

 

4th course: 19 - 21 June

 

5th course: 10 - 12 July

 

6th course: 25 - 27 September

 

S812

Road Maintenance

2 days

1st course: 17 - 18 January

 

R5,595

 

2nd course: 1 - 2 March

 

3rd course: 27 - 28 June

 

4th course: 25 - 26 July

 

5th course: 26 - 27 September

 

6th course: 24 - 25 October

 

S813

Economical Replacement and Life Cycle Management
(Please see footnote for computer requirement)

5 days

1st course: 19 -23 February

5

R14,395

 

2nd course: 23 - 27 July

 

3rd course : 29 October - 2 November

 

S820

What is Asset Management and how does it differ from
Maintenance?

2 days

1st course: 3 - 4 April

 

R5,595

 

2nd course: 6 - 7 August

 

S821

Understanding ISO 55000

3 days

1st course: 19 - 21 June

 

R8,395

 

2nd course: 10 - 12 October

S822

Implementing ISO 55000

3 days

1st course: 9 - 11 May

 

R8,395

 

Diploma in Maintenance Management

For comprehensive information on our choice of 5 diplomas,

R55,200

 

please visit our website www.terotechnica.com

 

 

Footnote: Students enrolling for these courses, C501, C702, C901, C903, C904, S801, S804 and S813, must be in possession of their own laptop computers. Computers supplied by employers often have safety features installed which prevent students free access to all the programs and functions required for the course.

 
 
 

 

In-house training:

 

 

1.

Please note that considerable savings, both in time and money, can be brought about by having any of the above courses presented in-house.  Attractive discounts are offered.  Please contact us for quotations.  Terms and conditions apply.

 

 

2.

Comprehensive information regarding all diplomas and courses is available on our website www.terotechnica.com

 

 
       
             

Tuesday, 03 January 2017 17:19

C301X: Maintenance Planning Fundamentals

canstockphoto2016536If one compares maintenance to the human body, maintenance planning provides the thinking capacity that determines what work to do, and when, while the artisans provide the doing capacity of the hands and feet, and supervisors provide the controlling function of the brain, steering the hands and feet.

Because nothing in life takes place before it has been thought through, no worthwhile maintenance task can take place before planning (naturally including any planning done by supervisors and artisans).

No worthwhile maintenance task can take place without good planning

canstockphoto2187822Maintenance planning fulfils a crucial role in the organisation. Maintenance success is absolutely dependent on good scheduling of maintenance work, proper task planning, and timely procurement of parts and materials. The Maintenance Planner plays a critical role in achieving this essential outcome.

The C301 Maintenance Planning course thus has as its purpose to prepare Maintenance Planners for this role. This includes training in the various scheduling techniques, such as simple time slot scheduling, detailed network scheduling of maintenance shutdowns and projects, as well as batch workshop scheduling. It also includes training in task planning methods, procurement methods, use of maintenance systems, task flow optimisation, maintenance information analysis, and the support of maintenance management through well defined and formatted reporting.

This course, which is a shortened version of the C301 Maintenance Planning course, leaves out the content on Systems (day 4 of C301) and Management Support (day 5 of C301). It thus addresses the most critical planning skills, i.e. scheduling, task planning and procurement. Some organisations may perhaps feel that their planners need not understand the deeper systems issues, and may also not require their planners to support the business' managers with pointed information. They may thus prefer this simplified course to the more comprehensive training.

The course is extremely hands-on, allowing candidates to practice the skills learnt through practical application during four to five group assignments per day. This is augmented by an application project following course completion.

 

Course Content

 

Module 1
Basic Principles

  • The Maintenance Function in Context
  • Maintenance Objectives
  • Importance of the Maintenance Function
  • Benefits of Quality Maintenance
  • Condition Based Maintenance Principles
  • Use Based Maintenance Principles
  • Maintenance Planner’s Task List

Module 2
Scheduling/Task Planning

  • Scheduling
    • Maintenance Scheduling Classes
    • Pert/Critical Path Scheduling
    • Time Slot Scheduling
    • Batch Workshop Scheduling
    • Work Prioritisation
  • Task Planning
    • Manpower planning
    • Plant Availability
    • Procurement of Spares/Materials
    • Procurement of External Services
    • Procurement of Special
      Equipment/Manpower
    • Safety/Quality Requirements
    • Importance of Good Co-ordination
    • Liaising with Supervisor

Module 3
Principles of Systematic Maintenance

  • The role of Maintenance Planning in
    the Organisation
  • Maintenance Policy/Procedures and
    the Planner
  • Maintenance Plan Basics
  • Work / Information / Personnel / Material Flow
  • Plant Codification
  • Long Term Planning / Budgeting
  • Work Load Forecast
  • Costing Possibilities
  • Creating the Budget

 

Credits 10*, level 5**

* The course comprises 50 hours of study, of which 24 hours are in class, with a further 10 hours of private study, and 16 hours for the assignment.

**Occupational Certificate level

 

 

 

 

Who Should Attend

The course is intended for maintenance planners, maintenance supervisors, artisans and those who manage them.

The reason for including the wording 'those who manages them' in the sentence above is that we often find that some class of Asset Management / Maintenance people are sent on courses without the person managing them being able to activate their newly acquired knowledge after the course. What rather happens is that they are managed exactly in the same way as before the course, which often leads to the course not having the required effect.

Artisans are also specifically added above as the effect of maintenance planning and the information fed back to the Computerised Maintenance System is to a large extent dependent on their knowledgeability of, and support to, the Maintenance Planning function.

Root Cause Analysis is one of the most potent tools in the fight against failure

canstockphoto3893070Root Cause Analysis is used in a routine way in most medical situations. It is recognised that a symptom has an immediate cause, which can in turn be caused by a deeper seated problem. Physicians also understand that you cannot just jump in and start treating the symptoms. You need to stop to consider whether there's actually a deeper problem that needs your attention.

If you only address the symptoms – what you see on the surface – the problem will almost certainly happen again... which will lead you to re-address the same symptoms, again, and again, and again. If, instead, you look deeper to find out why the problem is occurring, you can remedy the underlying systems and processes that cause the problem.

We in maintenance also work with 'patients', machine patients. In the same way as with patients in the medical case, we have to find problems through the use of Root Cause Analysis.

Root Cause Analysis seeks to identify the origin of a problem. It uses a specific set of steps, with associated tools, to find the primary cause of the problem, so that you can:

  • Determine what happened.
  • Determine why it happened.
  • Decide on an action to reduce the risk of it happening again.

S803 photo4Root Cause Analysis typically leads to one or more of the following three basic types of causes:

  • Physical causes – something physical failed or stopped working.
  • Human causes – somebody did something wrong, made a judgment error.
  • Organisational causes – a system, process, or policy that people use to make decisions or do their work is inadequate.

 

This simplified version of the full S803 Root Cause Failure Analysis course aims to provide all the information to be able to perform a full root cause analysis, but leaving out the very worthwhile part on using the Herman Brain Dominance instrument to optimise your team's problem solving capabilities, as well as the final comprehensive practical workshop. This is intended for persons that need the knowledge regarding RCFA, but without the need for optimise the use of the method, and the practice afforded by the final workshop.

The accent of the course is on practical application through group work. The purpose of this is for students to internalise the method well.

Course Content

Module 1 – Failure Cause Analysis Fundamentals

  • Introduction to RCFA
  • What failure? (Defining the Problem)
  • Determining the problem boundaries
  • The 11 Problem Definition Steps
  • Root Cause – A True Pursuit?
  • Mental Barriers to Creative Thinking
  • Brainstorming – Idea Generation
    1. Team Work & Team Management
    2. Team Development
    3. Management & Team Responsibility
    4. Verbal Brainstorming

Module 2 – Principles of RCFA

  • Introduction to the RCFA Wall Chart
  • The Cause and Effect Principle
  • Fault Tracing Fundamentals
  • The RCFA Analysis Process
  • Creative Idea Evaluation
  • Judgment
  • Critical Thinking

Module 3 – Getting RCFA to Work

  • Solution Implementation
  • Selling the Plan
  • Planning the Plan
  • What Can Go Wrong? Risk Analysis
  • Implementation Monitoring
  • Time Management
  • Team Facilitation

 

Who Should Attend

 

The course is intended for maintenance people who need to cope with maintenance problem situations.

S803 photo3

S803 photo2

 

Credits 8*, level 5**                      

 

* The course comprises 40 hours of study, of which 24 hours are in class, with a further 16 hours for the assignment.

**Occupational Certificate level

Tuesday, 03 January 2017 12:57

Course information at a glance 2017

Course prices and other summary information - 2017

Course Code Course Description Duration Course Dates CPD Points Cost (Ex VAT)
C101 Asset Management for Artisans 2 days

1st course: 24 to 25 April

2nd course: 3 to 4 August

3rd course: 13 to 14 November

  R 5 320
           
C201 Asset Management for Maintenance Supervisors 5 days

1st course: 23 to 27 January

2nd course: 6 to 10 March

3rd course: 5 to 9 June

4th course: 14 to 18 August

5th course: 27 November to 1 December

  R 13 307
           
C301 Maintenance Planning 5 days

1st course: 23 to 27 January

2nd course: 13 to 17 March

3rd course: 8 to 12 May

4th course: 3 to 7 July

5th course: 28 August to 1 September

6th course: 16 to 20 October

7th course: 20 to 24 November

  R 13 307
           
C301X Maintenance Planning Fundamentals 3 days

1st course: 18 to 20 April

2nd course: 12 to 14 June

3rd course: 1 to 3 August

  R 7 982
           
C302 Advanced Maintenance Planning 5 days

1st course: 6 to 10 February

2nd course: 22 to 26 May

3rd course: 10 to 14 July

4th course: 11 to 15 September

5th course: 13 to 17 November

  R 13 709
           
C501

Maintenance Shutdown and Project Management

Important: See footnote regarding notebook computers

5 days

1st course: 30 January to 3 February

2nd course: 29 May to 2 June

3rd course: 30 October to 3 November

5 R 13 709
           
C702

Reliability Engineering in Asset Management

Important: See footnote regarding notebook computers

5 days

1st course: 8 to 12 May

2nd course: 23 to 27 October

R 14 110
           
C901

Maintenance Practice for Asset Management Engineers

Important: See footnote regarding notebook computers

5 days

1st course: 6 to 10 March

2nd course: 4 to 8 September

5 R 13 307
           
C902 Leadership in Asset Management 5 days

1st course: 13 to 17 February

2nd course: 15 to 19 May

3rd course: 17 to 21 July

4th course: 6 to 10 November

5 R 13 307
           
C903

RCM Facilitation and Analysis

Important: See footnote regarding notebook computers

5 days

1st course: 3 to 7 April

2nd course: 26 to 30 June

3rd course: 14 to 18 August

4th course: 2 to 6 October

5 R 13 307
           
C904

RCM ProAktiv (advanced Reliability Centred Maintenance)

Important: See footnote regarding notebook computers

Important Note: Course participants must have either an engineering degree (B.Eng., BSc (Eng) or B.Tech), or must have successfully completed both C702 and C903 to qualify for registration for this course. This is to ensure that participants will adequately cope with the course content. Exceptions to this rule is possible, but will have to be suitably motivated.

5 days

1st course: 5 to 9 June

2nd course: 20 to 24 November

  R 13 307
           
S801

Reliability Centred Maintenance

Important: See footnote regarding notebook computers

3 days

1st course: 3 to 5 April

2nd course: 26 to 28 June

3rd course: 14 to 16 August

4th course: 2 to 4 October

3 R 7 982
           
S802 Asset Management for Executives 3 days To be presented on request
for groups of at least 4 delegates
3 R 7 982
           
S803 Root Cause Failure Analysis 5 days

1st course: 20 to 24 February

2nd course: 19 to 23 June

3rd course: 18 to 22 September

4th course: 27 November to 1 December

5 R 14 372
           
S803X Root Cause Failure Analysis Fundamentals 3 days

1st course: 3 to 5 May

2nd course: 26 to 28 September

  R 7 982
           
S804

Decision-making in Maintenance

Important: See footnote regarding notebook computers

5 days

1st course: 27 February to 3 March

2nd course: 24 to 28 July

3rd course: 9 to 13 October

2 R 14 110
           
S805 Maintenance Control 2 days 1st course: 17 to 18 July 2 R 5 320
           
S808 Asset Management Logistics 3 days

1st course: 10 to 12 April

2nd course: 18 to 20 September

  R 7 982
           
S811 Water Treatment Plant Operation and Maintenance 3 days To be presented on request
for groups of at least 4 delegates
  R 9 095
           
S812 Road Maintenance 2 days To be presented on request
for groups of at least 4 delegates
  R 5 320
           
S813

Assets: Economical Replacement and Life Cycle Management

Important: See footnote regarding notebook computers

5 days

1st course: 27 to 31 March

2nd course: 11 to 15 September

R 13 709
           
S820 What is Asset Management and how does it differ from Maintenance? 2 days 3 to 4 April   R 5 320
           
S821 Understanding ISO 55000 3 days 24 to 26 July   R 7 982
           
S822 Implementing ISO 55000 3 days 6 to 8 November   R 7 982
           
 

Diploma in Maintenance Management

For comprehensive information on our choice of 5 diplomas, please click on the link above

      R 52 579
           
Footnote:

Students enrolling for the following courses must be in possession of their own laptop computers:

C501, C702, C901, C903, C904, S801, S804 and S813

The reason is that computers supplied by employers often have safety features installed which prevent students free
access to the programs and functions required for these courses.

    
           
In-house training
  1. Please note that considerable savings, both in time and money, can be brought about by having any of the above courses presented in-house.
    Attractive discounts are offered. Please contact us for quotations. Terms and conditions apply.
  2. Comprehensive information regarding all diplomas and courses is available on this website. 
    
Monday, 18 January 2016 17:02

S822: Implementing ISO 55000

ISO 55000 is about using the organisation’s assets for maximal gain

Important Note: If unsure of the background to the ISO 55000 standard, read the "S820: What is Asset Management and how does it differ from Maintenance” page.

The discipline of Asset Management is increasingly important. In Asset Management full regard for achieving maximum benefit from the organisations’ assets is intended. Such expertise draws from all functions within an organisation: from business, financial, human resources, as well as operations and maintenance management. It is particularly challenging, therefore, to gain a good understanding of the discipline across the whole breadth of the knowledge base.

The ISO 55000 standard assists asset intensive businesses to achieve excellence in Asset Management. This is of critical importance when dealing with shareholders and regulators, who expect first-class results from the business’ assets.

S822

The S822 course is meant to assist the organisation in implementing the ISO 55000 standard. It assumes that the participant understands what the ISO 55000 standards entail (per the S821 course).

Benefits of implementing ISO 55000 includes:

  • The application of an asset management system provides assurance that the organisation's objectives can be achieved consistently and sustainable over time.
  • Asset management enables an organisation to examine the need for, and performance of, assets and asset systems at different levels.
  • Aligning the asset management objectives with the organisational objectives, as well as linking asset reports to financial reports, improves the organisation’s effectiveness and efficiency.
  • Additional benefits:
    • Improved financial performance
    • Managed risk
    • Improved organisational sustainability

Course Content

Module 1

  • ISO standards implementation principles
  • Determining ISO 55000 implementation readiness
  • Determine what value will be added
  • Building Asset Management competence
  • Setting a Baseline for comparison

Module 2

  • Setting up a Steering Committee
  • Planning for implementation
  • Process improvement and best-practice implementation
  • Documentation Design
  • Creating an Asset Management culture

Module 3

  • Project Management
  • Change Management
  • Ensuring long term success
  • ISO 55000 Certification

 

Who Should Attend

Maintenance Managers, Maintenance Engineers, Reliability Engineers, Production Managers, Business Managers.

 

Credits 8*, level 6**                      

 

* The course comprises 40 hours of study, of which 24 hours are in class, with a further 16 hours for an assignment.

**Higher Diploma level

         

 ISO Logo

 

Monday, 18 January 2016 17:01

S821: Understanding ISO 55000

ISO 55000 is about using the organisation’s assets for maximal gain

Important Note: If unsure of the background to the ISO 55000 standard, read the "S820: What is Asset Management and how does it differ from Maintenance" page.

The discipline of Asset Management is increasingly important. In Asset Management full regard for achieving maximum benefit from the organisations’ assets is intended. Such expertise draws from all functions within an organisation: from business, financial, human resources, as well as operations and maintenance management. It is particularly challenging, therefore, to gain a good understanding of the discipline across the whole breadth of the knowledge base.

The ISO 55000 standard assists asset intensive businesses to achieve excellence in Asset Management. This is of critical importance when dealing with shareholders and regulators, who expect first-class results from the business’ assets.

S821b

In deciding whether Asset Management is for your organisation, consider the following questions:

  • Do you understand the risk profile associated with your asset portfolio and how this will change over time?
  • Can you demonstrate the business consequences of reducing/increasing your capital investment or maintenance budgets by 10% over the next five years?
  • Can you justify your planned asset expenditures to external stakeholders?
  • Can you easily identify which investment projects to defer when there are funding or cash flow constraints?
  • Do you have the appropriate asset data and information to support your Asset Management decision-making?
  • Do you know if your people have the right competencies and capabilities to manage your assets?
  • Do you know which Asset Management activities to outsource?

The ISO 55000 set (ISO 55000, ISO 55001, ISO 55002) of International Standards is primarily intended for use by:

  • Those involved in the establishment, implementation, upkeep and improvement of an asset management system
  • Those involved in delivering asset management activities and services
  • Those needing to assess an organisation’s ability to meet legal, regulatory and contractual requirements

Course Content

Module 1

  • Introduction
    • Benefits of ISO 55001
    • Tips for implementing ISO 55001
  • Structure and contents of the
  • ISO 55001 standard
  • Terms and definitions
  • What is Asset Management?
  • Asset Identification
  • Asset Management and Organisational effectiveness
  • Framework for an Asset Management System

Module 2

  • Elements of an Asset
  • Management System
  • Asset Management in Organisational context
  • Determining the scope of the Asset Management System
  • Leadership in asset Management
  • Leadership and Commitment
  • Organisational Roles and Responsibilities
  • Planning for Asset Management

Module 3

  • Asset Management System Support
  • Resources
  • Competence
  • Communication
  • Information Requirements
  • Asset Management System Operation
  • Operational Planning and Control
  • Management of Change
  • Outsourcing
  • Asset Management System Performance Evaluation
  • Monitoring System outcomes
  • Internal Auditing
  • Management Review
  • Asset Management System Improvement
  • Nonconformity and Corrective action
  • Preventive action
  • Continuous Improvement
  • Integrated Management systems Approach
  • How to obtain ISO 55001 certification

 

Who Should Attend

Maintenance Managers, Maintenance Engineers, Reliability Engineers, Production Managers, Business Managers.


 

Credits 8*, level 6**                      


* The course comprises 40 hours of study, of which 24 hours are in class, with a further 16 hours for an assignment.

**Higher Diploma level

         

 ISO Logo

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Critical changes affecting Maintenance and Production people

Production as well as service organisations have traditionally discharged their duty towards their owners / founders /stakeholders by operating and maintaining production/service assets. For this purpose there existed a production/service department and a maintenance department in most firms.

Since the sixties of the previous century there was a progressive realisation that production assets need to be managed comprehensively by production organisations. Maintaining them is not the total answer. The idea of Physical Asset Management (mostly simply called Asset Management) was conceived.

Asset Management includes Maintenance, but much more than that. It broadly includes the following four main stages:

  1. Asset conceptualisation, design, development, and production.
  2. Asset (and support infrastructure) selection, procurement, and installation.
  3. Asset operation and maintenance
  4. Asset disposal

This led to the British PAS 55 Standard (2003, updated in 2008), followed by an International set of standards, called ISO 55000. These address the need for developing the typical organisation’s Maintenance function to a full blown Asset Management Function.

The questions now asked by most Maintenance (as well as Production) people are:

  1. What is the difference between what I have been doing and what I am supposed to be doing in future?
  2. Will these standards really contribute to a better future for our businesses?
  3. What is the real difference between Maintenance and Asset Management?
  4. What do I have to do?

The present course intends answering these questions, so that business managers (production and maintenance) can start planning for the new future specified by these standards.

Can Maintenance and Production people disregard these changes?

These changes will have at least as great an effect as that of the various safety, quality, and environmental standards. It is critical to build an understanding of these changes now and start planning for the future.

 

Course Content

Module 1 (Day 1) - Overview of the relationship between Maintenance and Asset Management 

  • An overview of Maintenance
    • Historical perspective
    • What does maintenance contribute?
    • What is lacking in the maintenance approach?
  • What is Asset Management?
    • The asset life cycle
    • Scope of Asset Management
    • Historical background
    • Assets and Asset Management
    • The management of Assets
    • Required outputs
    • The purpose of maintenance in the asset lifecycle.

Module 2 (Day 2) - The deeper relationship between Maintenance and Asset Management

  •  Understanding the Maintenance / Asset Management relationship
    • The Maintenance Cycle
    • The Asset Management CycleWhat are the similarities?
    • What are the differences?
  • ISO 55000 -the set of Asset Management standards
    • The evolution of Asset Management standards
    • PAS 55: Predecessor of ISO 55000
    • ISO 55000: A set of Asset Management standards
    • Establishing a broad understanding of ISO 55000

 

Who Should Attend

Maintenance Managers, Maintenance Engineers, Reliability Engineers, Production Managers, Business Managers.

 

Credits 6*, level 6**                      

* The course comprises 30 hours of study, of which 16 hours are in class, with a further 14 hours for an assignment.

**Higher Diploma level

         

 ISO Logo

Monday, 18 January 2016 16:50

S808: Asset Management Logistics

Asset Management Logistics is one of the critical aspects underlying the maintenance and management of production and service assets in an industrial/service organisation.

canstockphoto1775489One can have an excellent asset management strategy, a good maintenance plan, an efficacious maintenance organisation, and experienced personnel. But if these are not supported by a fit for purpose logistical infrastructure, the results of the maintenance effort will be disappointing. The same is true regarding the long term management of these assets for maximum gain.

canstockphoto20078780Asset Management Logistics includes the following:

  • The logical flow of people, work, materials, parts, information, etc. in the maintenance work situation.
  • Proper layout design and equipping of the maintenance organisation.
  • Proper design of maintenance plans, procedures, and support services to ensure supportability of production equipment.
  • Maintenance Inventory and Procurement systems that ensures an effective and efficient supply chain to support ongoing maintenance work.
  • Job design and work measurement that sets realistic standards for maintenance work execution.
  • Techniques of Forecasting, Planning, Maintenance Scheduling, and Project Management as means to plan and organise the asset management function well.

There are no formal courses or books on the subject of Asset Management Logistics. Consequently, the design of the logistical elements built into most asset management organisations are based on very flimsy grounds. This course is meant to rectify this situation.

 

Course Content

Day 1: Introduction to Asset Management Logistics

  • What is asset Management Logistics?
  • Importance of Asset Management Logistics

  • The Asset Life Cycle as the Logistical context

  • What is included?

  • Logistics feeding the Asset Management Business

  • Supportability Analysis

  • Systems Engineering

  • Maintenance Concept

  • Integrated Logistical Support

  • Logistics inside the Asset Management Business

  • Overview

  • Facility location

  • Design for capacity

  • Organisation Design

Day 2: Logistics inside the Asset Management Business

  • Layout Design
    • Layout Types
  • Work Flow
    • Heuristics
    • Workflow as idea
    • Why is flow so important?
    • Workflow central to logistics
    • Workflow and efficiency
  • Task Design
    • The Maintenance Plan
    • Task Analysis
    • Task Content
    • Task execution time
  • Support Services
    • Maintenance Planning
    • Scheduling Shutdown Management

Day 3: Logistical Support

  • Computerised Maintenance Management Systems
    • CMMS Success Factors
    • System Architechture
    • System Success determined by
    • Input Quality
    • Managing System Success
    • Essential CMMS Functions and
    • Features for Technology Driven Businesses
  • Provisioning
    • Introduction
    • Stockholding
    • Purchasing

 

Who Should Attend

This course is intended for Asset Managers, Maintenance Managers, Maintenance Engineers, Managers in control of Asset Management, Managers in control of Maintenance Stockkeeping and Purchasing, Design Engineers that design Maintenance Facilities, Project Managers that build Maintenance Facilities, Maintenance Supervisors, Maintenance Planners, and many others. It can play an important role to prepare maintenance and operational personnel to understand the fundamental asset management/maintenance organisation and the flow of work in a maintenance business, to enable them to properly support the operational processes.

 

Credits 8*, level 6**                      

* The course comprises 40 hours of study, of which 24 hours are in class, with a further 16 hours for the assignment.

**Higher Diploma level

         

 

 

Excellence in RCM practice: RCM ProAktiv

canstockphoto1629456

The idea of RCM was conceived in the late sixties of the previous century by the airline industry to achieve acceptable levels of maintenance for aircraft. This was followed by a carry-over of these concepts first to the military and then to general industry (circa 1980).

RCM has been practiced widely since then, but especially so from the early nineties. It has now become necessary to take RCM practice to a new, advanced level.

RCM ProAktiv does exactly this by developing the original RCM methodology both in width and depth of application. In the present course known RCM concepts are thus revisited, expanded, and explored comprehensively.

This course is based on the book RCM ProAktiv: a proactive approach to Reliability Centered Maintenance - a complete view, by our principal, Dr Jasper L. Coetzee. Dr Coetzee is also lecturing this particular course.

Because of the advanced nature of the course, candidates that want to enrol need to either have an engineering degree (B.Eng., BSc (Eng) or B.Tech), or alternaltively have successfully completed the following two courses as a prerequisite for this course:

  • C702: Reliability Engineering in Asset Management
  • C903: RCM Facilitation and Analysis

This is to ensure that participants will adequately cope with the course content. Exceptions to this rule is possible, but will have to be suitably motivated.

This course thus builds on the foundation already established in our C702 and C903 courses. Apart from shortly revisiting the Reliability and RCM foundations, the student should be in a position to quickly grasp and use the advanced concepts as taught in this course.

 

Course Content

 

Module 1 – Essential background

  • An overview of the RCM process
    • RCM - a definition
    • Historic review
    • Structure of RCM
  • RCM in organisational context
    • Conceptual framework
    • The Maintenance Cycle
    • Maintenance a ‘ holistic’ problem
    • Maintenance Risk and its reduction
    • Maintenance Strategy options
  • The context of RCM

Module 2 – A foundation for applying RCM ProAktiv successfully

    • Problem Areas
      • Problems in the application of RCM
      • Problems in the definition of RCM
      • The scientific basis of RCM
    • RCM Framework
      • Outline of the RCM process
      • Preservation of function
      • Tracking diagram
    • Preparing for RCM Application
      • Determining the scope of RCM application
      • Information assembly

Module 3 – Finding the failure modes that will lead to an excellent maintenance plan

    • Identification of failure modes
      • FMEA process
      • Identification of functions, functional failures, failure modes, and failure effects
      • Example application
    • Prioritisation of failure modes
      • FMECA process further developed
      • The risk approach
      • Classification of failure modes
    • Case Study part 1
         

Module 4 – An advanced view of the Task Selection process

  • Task types
  • Task selection process
  • Technical/Economical Feasibility
  • Technical selection criteria
  • Default tasks
    • Classical RCM
    • RCM ProAktiv
  • Documenting the task selection results
  • Case Study part 2

Module 5 – Assembling and implementing the RCM ProAktiv Maintenance Plan

  • Putting the RCM ProAktiv Plan together
    • Finding the correct task frequencies
    • Performing task packaging
    • Critically assess whether the plan will achieve the goals
  • Putting the RCM ProAktiv Plan into effect
    • The benefit of limiting the scope of RCM
    • RCM in task context
    • Practical application issues
      • Progressive application
      • Continuous improvement
  • Factors governing the success of the RCM ProAktiv process
 

 canstockphoto5611863

         

 

Who Should Attend

 

The C904 course is recommended for Reliability Engineers, Maintenance Engineers, Asset Managers, and RCM Facilitators that intend enriching their practice of RCM to a full RCM ProAktiv level.

Important note: Laptop computer required – refer to terms and conditions on Course Registration form, and footnote on the Course Listing.

 

canstockphoto8364496                      

 Credits 20*, level 6**                                   

* The course comprises 100 hours of study, of which 40 hours are in class, with a further 60 hours for an assignment.

**Higher Diploma level

                    

Textbook Provided 

RCM ProAktiv

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